The Robertson Long Bay System®: Revolutionizing Steel Building Design

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The Robertson Long Bay System®: Revolutionizing Steel Building Design

Robertson Building Systems has brought forth a solution that caters to projects demanding large spaces with open floor plans: the patented Long Bay® System (LBS). When it comes to delivering uninterrupted space along with the advantage of a considerable architectural design flexibility, LBS stands out. 

Understanding the Long Bay System

The LBS relies on the open web truss secondary framing, an ingenious design choice that offers dual benefits. Firstly, it provides strong roof support. Secondly, it considerably reduces the time taken for the installation of mechanical and electrical systems. With compatibility across multiple wall and roofing systems, LBS extends the construction design potential to a significant degree. Furthermore, this system finds perfect application in manufacturing, distribution, and retail & community spaces that require expansive interior spaces. 

In the dynamic realm of construction, where unexpected challenges are not uncommon, the Robertson Building Systems team offers a unique advantage. We possess direct control over the design, fabrication, and scheduling for LBS, ensuring that inconsistencies and potential delays to the jobsite are minimized. This level of control ushers in a streamlined process throughout the entire building design and erection phase. Notably, from an engineering standpoint, LBS presents a commendable alternative to the traditional 12″ Z-purlins. While Z-purlins often need to be longer than the bay, causing potential handling issues, LBS can be precisely the size of the bay. Furthermore, based on specific codes and loads, the weight per foot of LBS can be lighter than a Z-purlin. This can lead to cost savings and also reduce labor requirements due to its ease of handling. 

The design intricacies of the LBS present another merit. Instead of the traditional welding, Long Bay purlins are bolted to the rafter. This method slashes the horizontal bridging by a significant 50% as compared to a bar joist. Moreover, instead of welding, horizontal bridging is achieved using self-drilling screws. An added advantage of bolting is the feasibility it offers to the erector. Materials can be connected on-ground and lifted in sections during the installation phase, leading to noticeable labor cost savings. This not only accelerates the project speed but also elevates on-site safety standards. 

When it comes to size specifications, the LBS offers flexibility, available in bays ranging from 40’ to 60’. The LBS patented geometry creates lateral stability in a lightweight design that’s easier to erect than a traditional bar joist, while easily interfacing with load-bearing masonry or tilt-wall constructions for a faster, precise installation. The result? A structure that is easy to manage, maneuver, and erect, without the issues of warp or sweep. 

Distinctive Features of the Long Bay System

  • Size Range: Offered in bays of 40’ up to 60’. 
  • Attachments: Features bolted end seat attachments. 
  • Build: LBS members come with a solid top surface, which simplifies the attachment of other components. This design contrasts sharply with traditional bar joists, which feature a void in the top surface. When using bar joists, installers must ensure that any fasteners penetrate the solid angle bar, avoiding the open void, a process that can add complexity and potential pitfalls to the installation. Additionally, LBS is both stiffer and lighter than traditional bar joists, providing further advantages in construction. 
  • Composition: Fabricated from light-gauge cold-rolled steel having a 4″ chord width and a seat depth of 5″. 
  • Compatibility: Harmonizes with mechanically seamed standing seam metal roof systems, B Deck, Built-Up, Single-Ply, and Multi-Ply roofing systems; web patterns available to accommodate ESFR sprinkler systems. 

 

Benefits of Using Long Bay System

  • Cost Efficiency: Notable savings from reduced foundation costs and simplified erection. 
  • Design Flexibility: Fewer footings and interior columns, compatible with multiple wall and roofing systems. 
  • Handling: Easy to handle, move around, and erect without any warp or sweep. 
  • Assembly: Panels use self-drilling screws and have the capability to bolt to the mainframe, eliminating field welding. 
  • Construction Ease: Efficiently interfaces with load-bearing masonry or tilt-wall construction and assures a faster, more precise installation. 

 

The Long Bay System: A Masterpiece in Open-Concept Designs

LBS from Robertson Building Systems signifies a marriage of innovation and efficiency. It’s a sophisticated solution tailored for complex open-concept designs. Entrusted by countless Canadian experts, it is reshaping the standards of steel building designs. 

For those who wish to delve deeper, we recommend downloading our comprehensive Long Bay® brochure. Experience the future of steel building with Robertson’s Long Bay System®. 

Long Bay Systems: The Solution for Sustainable Large-Scale Construction

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Long Bay Systems: The Solution for Sustainable Large-Scale Construction

As the trusted Canadian expert in steel building solutions, Robertson Building Systems presents the Long Bay® System – an innovative approach to sustainable construction for expansive spaces. Let’s explore how this sophisticated system is revolutionizing the industry with its intelligent design and collaborative potential.

Innovative Design for the Modern Contractor

The Long Bay System embodies our commitment to innovation:

    1. Intelligent Lightweight Structure: Long Bay Systems offer superior stiffness while being lighter than traditional bar joists. This smart engineering reduces material usage and transportation costs, demonstrating our resolute approach to efficiency.
    2. Flexible Bay Sizes: Long Bay Systems provide the versatility that general contractors need for diverse project requirements. This adaptability showcases our responsive nature to varying client needs.
    3. Optimized Foundations: By reducing the need for footings and interior columns, Long Bay Systems minimizes concrete usage. This sophisticated approach not only cuts costs but also aligns with sustainable construction practices.

Collaborative Approach to Energy Efficiency

Long Bay Systems facilitate a collaborative effort towards energy-efficient buildings:

    1. Versatile Roofing Compatibility: Our system works seamlessly with various roofing options, including energy-efficient solutions. This flexibility allows general contractors to integrate advanced technologies effortlessly.
    2. Enhanced Insulation Potential: The solid top surface of LBS members simplifies the attachment of insulation, enabling contractors to achieve superior thermal performance with ease.
    3. ESFR Sprinkler System Integration: We offer web patterns designed to accommodate ESFR sprinkler systems, demonstrating our intelligent approach to combining safety and efficiency.

The Canadian Expert’s Commitment to Sustainable Practices

Robertson’s Long Bay System promotes sustainable construction through:

    1. Precision Engineering: Our sophisticated manufacturing process minimizes on-site waste, contributing to cleaner, more efficient project sites.
    2. Efficient Assembly: The innovative bolting system not only accelerates construction but also reduces energy consumption on-site, showcasing our responsive approach to project timelines and environmental concerns.
    3. Enhanced Safety: The ease of handling Long Bay Systems components reflects our resolute commitment to worker safety, an essential aspect of responsible construction.

Long-Term Value for Your Projects

As the trusted Canadian expert, we ensure LBS offers lasting benefits:

    1. Unmatched Durability: Our robust design ensures longevity, reducing future repair and replacement needs.
    2. Adaptive Spaces: Long Bay Systems facilitate open floor plans, allowing for easy reconfiguration and extending building lifespan.
    3. Recyclable Materials: In line with our intelligent approach to sustainability, the steel used in Long Bay Systems is 100% recyclable, supporting circular economy principles.

As the sophisticated choice for general contractors, Robertson Building Systems’ Long Bay System represents the pinnacle of sustainable construction for large-scale projects in Canada. By choosing Long Bay Systems, you’re not just selecting a building system; you’re partnering with the trusted Canadian expert in innovative, sustainable construction solutions.

Our collaborative approach ensures that Long Bay Systems seamlessly integrate with your project goals, while our responsive team stands ready to support you every step of the way. Experience the difference of working with Canada’s leading expert in steel building systems.

To delve deeper into how Long Bay Systems can elevate your sustainable construction projects, we invite you to download our comprehensive Long Bay® brochure. Connect with our responsive team today to elevate your next project with Canadian expertise you can trust.

Up on the Rooftop: Preparing Roofs for Winter Loads

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Winter weather will be upon us before you know it, and with it will be the stresses on buildings, infrastructure and roofs. Whether you’re a recent transplant or have been in Canada all your life, brushing up on the basics of winter loads ahead of the coming storms is sure to be smart. 

 

A Matter of Live and Dead (Loads) 

Structures are engineered to handle two primary types of loads: Live loads and dead loads.

Dead loads are the continuous, resting loads of the building – the weight of the structure and everything in it.

Live loads are the variable, temporary forces that a structure must resist. These include wind, rain, snow and ice. According to the National Research Council of Canada, a roof should be able to handle 21 pounds per square foot (22 in Alberta) of additional snow and ice live load. 

The wide variety of climates in Canada makes for a similarly wide variety of snowfall amounts and consistencies across the nation. The range of snowfall weight – and therefore its strain on a roof – can be surprising. Snow weight depends on two primary factors. First, the amount of snow obviously determines the amount of weight on a roof. But even more important is the water content of that snow.  

 

Powdery to Packed 

While a foot of light, airy snow can weigh just a few pounds per square foot, wetter, packed snow can weigh nearly ten times as much. That means a few inches of packed, wet snow puts as much strain on your roof as many feet of light snow. But a single inch of ice can weigh a staggering 5 pounds per square foot. When you measure the accumulation on your roof, it’s crucial to be aware of how wet, packed and icy the snow is.  

 

It’s also important to understand that your roof is an ever-changing, dynamic place. Snow typically doesn’t settle on it evenly in all places and stack up nicely. Different roof details, angles and wind patterns might result in a roof with a foot of snow in most areas, but a large, packed drift in one area. That uneven live load could be the straw that breaks your ridgeline’s back. 

 

Ice Dam Dangers 

If the roof itself is warmer than the air around your roof – due to ventilation leaks or other thermal breaks such as chimneys or exhaust – this can cause snowmelt on the roof itself. Melted snow runs down the roof to a colder area and re-freezes. This process can repeat itself, forming the dreaded ice dam.  

 

The ice dam’s rim of ice traps water and snowmelt behind it, creating tremendous extra weight and forcing water up through any imperfections or gaps in your roof – even pinhole-sized ones. This can cause extensive water damage to ceilings, walls, insulation and building contents. It may sound counter-intuitive, but keeping your roof cold helps prevent ice dams from developing.  

 

To accomplish this, you need continuous, high-performing insulation keeping your attic or roof cool. “Robertson has our own patented Robertson Thermal System to meet even more stringent thermal requirements,” explained Lou DiNardo, Robertson technical review manager. “In addition to conventional insulation, we have insulated metal panels that are very popular and capable to meet thermal requirements.” Both of these systems not only protect against the formation of ice dams, but also provide superior year-round thermal performance. 

 

Snowfall to Snow Fall  

All that snow on the roof has to come down one way or another. If conditions allow it to slide off on its own, this can be dangerous. Hundreds of pounds of snow sliding at once can shear off rooftop equipment and chimneys. Worse still, it could slide off onto someone, causing serious injury. Robertson’s ColorGard and X-Gard systems may require one or two rows of snow guards, depending on the amount of snow accumulation. These systems not only help protect people and surroundings but also keep eavestroughs from being torn off the eaves. 

 

An Ounce of Prevention 

Much of the prevention of dangerous rooftop winter loads is a matter of good design. Roofline shapes in relation to prevailing winds can drastically affect snow accumulation. “We design our buildings to have capacity for the snow loads per the building location,” said DiNardo. “However, roof slope and geometry can help mitigate the loads.” Complex rooflines accumulate more snow than simpler roofs like straight, single-ridge gable roofs, which shed snow and ice more quickly.  

 

Wind can create drifts around dormers, valleys and chimneys. But a row of evergreen trees planted on the windward side of the building can create a windbreak. Pitch and simplicity also play an important role. “By increasing the roof pitch and considering the eave height based on any adjacent structures, we can best determine how to manage snow loads,” DiNardo said. 

 

A Pound of Cure 

While codes, loads and structure design are all intended to make buildings that can stand up to the elements, sometimes storms throw more at them than they can handle. Sometimes we inherit a building design that perhaps isn’t ideal for winter storms. In these cases, our roofs need our help.  

 

Gradual shedding of snow and ice is the best approach. Roof rakes are a good solution to aid in this shedding but be sure to choose a rake with rollers or bumpers on the bottom to avoid damaging the roof. Shoveling is another solution but is hazardous and best left to professionals. Be sure shovelers don’t leave footprints of packed snow on the roof – these are a recipe for ice dam creation.  

 

Another smart idea is to install heat cables in gutters that don’t drain well – or those that are prone to freezing up and blocking drainage. These can help move damaging water off the roof safely. 

 

Best of Luck! 

We hope these tips help keep you and your structures warm, safe and happy this winter. If we can help with anything at all, please don’t hesitate to reach out to your Robertson representative.  

Protect Your Metal Roof Against Excessive Snowfall

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When winter comes, weight comes.  We’re not referring to your waistline (although that happens too).  We’re talking about the weight on your metal roof from excessive snowfall.

 

Structures are individually designed to bear specific loads.  As the winter turns blustery and wet, an excessive snowfall could increase the load on your roof and create an overload condition, which could create serious damage to your building.  The Ontario Ministry of Labour (MoL) highly recommends consulting with a structural engineer and initiating snow removal during these excessive snowfalls or when a roof shows signs of distress.

 

Here are a few safety precautions to remember when clearing away snow accumulation:

 

  • Remove snow in a balanced manner as much as possible
  • Give extra care around roof panels, and mechanicals, and/or fasteners to prevent damage
  • Never use metal tools or snow blowers in the removal
  • When possible, use draglines and other means to remove snow and keep personnel off the roof
  • If the building has a skylight/light transmitting panel (LTP), be aware of their location since the snow may conceal them; do not step directly on skylights/LTPs or in the areas adjacent

 

For more information on snow removal, you can consult our Metal Building Maintenance Manual.  If you have questions about your specific structure, get in touch with us.  We’re here to answer any questions you have as you prepare for the coming winter season and excessive snowfall.

Cornerstone Building Brands Expands Hypersteel™ Cold-Formed Building Capabilities with New End Wall Lean-to Options

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CARY, N.C. – October 24, 2024 – Cornerstone Building Brands, North America’s largest manufacturer of exterior building products, is pleased to announce that Hypersteel™, its leading cold-formed building solution, now supports end wall lean-to designs. This new capability offers customers more flexibility and efficiency in customizing their building layouts for expanded space and functionality. 

This additional design feature for the Hypersteel™ product line allows builders to easily integrate lean-to extensions on their existing structures, creating additional covered space for storage, workshops, or outdoor operations. This provides a practical and cost-effective way to enhance building performance and meet the unique needs of customers in a variety of industries, including agriculture, recreation, and commercial. 

“By offering end wall lean-tos for our Hypersteel™ buildings, we are delivering a versatile solution that can accommodate the growing demands of our customers,” said Ryan Cox, Business Development Manager, Cornerstone Building Brands. “This new feature is designed to streamline the construction process by combining multiple building segments into a single building design, and it provides an effective way for our customers to maximize the value of their cold-formed steel buildings.” 

To access these new options, customers must update their Hypersteel™ design software to the latest version. The software update will ensure that users have access to the full range of design and configuration options, including the end wall lean-to feature, for a seamless planning experience. 

About Cornerstone Building Brands

Cornerstone Building Brands is the largest manufacturer of exterior building products in North America. Headquartered in Cary, North Carolina, the organization serves residential and commercial customers across new construction and repair & remodel markets. As the #1 manufacturer of windows, vinyl siding, metal roofing and wall systems and metal accessories, Cornerstone Building Brands combines a comprehensive portfolio of products with an expansive national footprint that includes more than 21,000 employees at manufacturing, distribution and office locations throughout North America. 

About Hypersteel™ Cold-Formed Buildings 

For builders and contractors who appreciate the performance of metal but aren’t looking to add any time or complexity to their schedules, Hypersteel™ cold-formed buildings are the ideal products to combine the strength and longevity of metal with efficiency and ease. Unlike other pre-engineered buildings available today, Hypersteel™ buildings leverage unique technology and manufacturing processes that allow for our fastest lead times and reliability. 

Efficiency is at the core of every part of the Hypersteel™ buildings process, from time-saving software and design features to production in a just a few weeks for every order. With the largest reach across North America, Hypersteel™ products are able to provide building professionals with greater access and support for every metal building project they take on. 

For more information on Hypersteel™ cold-formed buildings, please visit www.hypersteel.com 

Elevating the Future at the Robertson National Builder Meeting

Reaching New Heights: Elevating the Future at the Robertson National Builder Meeting

This year’s Robertson National Builder Meeting in Vancouver was remarkable! Builders from all over came together not just to celebrate achievements, but to envision and develop the future of the metal building industry. With every conversation and session, you could feel the energy of a group determined to push boundaries and redefine success.

Reaching New Heights: Elevating the Future

This year’s theme, “Reaching New Heights: Elevating the Future,” wasn’t just a tagline—it was a call to action. Every session, keynote, and breakout was designed to spark new ideas and arm builders with the insights, tools, and strategies to take their business to the next level. Whether discovering new technologies, exploring innovative building methods, or rethinking customer engagement strategies, we all left ready to embrace the challenges and opportunities ahead.

Relive the Excitement

Missed the meeting? Or maybe you just want to relive those celebratory moments? We’ve got you covered! Our sizzle video captures this year’s energy, camaraderie, and unforgettable highlights. Check it out below and get inspired all over again.

 

Why Builder Meetings Matter More Than Ever

In today’s fast-evolving industry, staying ahead means constantly learning, adapting, and connecting. Our builder meetings aren’t just another item on the calendar—they’re game-changers!

    1. Get Cutting-Edge InsightsLearn firsthand about the innovations that are shaping the future of metal building construction. Staying informed keeps you not only competitive but ahead of the curve.
    2. Network with the Best These meetings are a great opportunity to forge relationships that can spark new partnerships, collaborations, and even friendships. The insights and ideas exchanged are invaluable, and they don’t just stop when the meeting ends.
    3. Celebrate Success TogetherAt our awards banquet, we didn’t just hand out trophies—we celebrated the dedication and achievements of the entire Robertson Building Systems community. It’s a moment to acknowledge our builders’ hard work and inspire others.

 

Looking Ahead

While our next Robertson National Builder Meeting may be a few years out, the momentum from this year will continue to fuel our journey. The insights gained, the relationships built, and the passion renewed will carry us forward. We’re confident the ideas and strategies from this year’s event will translate into lasting success!

Thank you to everyone who made this event one for the books! Together, we’re reaching new heights and shaping a future full of opportunity and growth in the metal building industry.

Robertson 2021 Photo Award Winners!

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We are excited to announce Robertson’s 2021 Photo Award Winners!

Every year we call on our authorized builders to submit their best projects of the year for an opportunity to earn some well-deserved recognition of your brand and your amazing work. The submissions we saw this year were spectacular and keep raising the bar for the metal building industry.

Thank you to all the participants and congratulations to the winners!

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Robertson’s 2021 Building of the Year

The winning project is the Ridgeview Garden Centre by Design Construct Solutions in Beamsville, Ontario.

Ridgeview Garden Centre has been a staple of Beamsville, ON for over 25 years, along with a deep family legacy of care and support. DCS was selected to construct their new space to continue the strong bond with the people of Beamsville. The building uses organic materials like stone and wood to bring the steel buildings to life. Glass roll-up doors and large covered canopies provide a seamless transition between interior and exterior spaces in the building.

Framing: Clear Span Building, Single-Slope with Tapered Columns

Roof: Double-Lok in Charcoal Gray

Walls: PBR in Ash Gray

Size: 14,840 sq. ft, 2 buildings

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Automotive Category Winner

The winning project is Ledcor Highways by Camdon Construction in Beaverlodge, AB.

This building is a highway maintenance shop and office. Construction began in June 2020 and ended January 2021.

Framing: Clear Span Building, Single-Slope with Tapered Columns

Roof: Double-Lok Panels, Galvanized

Walls: AVP in Ash Gray and Blue

Size: 6,600 sq. ft., 1 building

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Commercial Category Winner

The winning project is the Ridgeview Garden Centre by Design Construct Solutions in Beamsville, Ontario. This project also happens to be our 2021 Building of the Year!

Ridgeview Garden Centre has been a staple of Beamsville, ON for over 25 years, along with a deep family legacy of care and support. The Robertson builder was selected to construct their new space to continue the strong bond with the people of Beamsville. The building uses organic materials like stone and wood to bring the steel buildings to life. Glass roll-up doors and large covered canopies provide a seamless transition between interior and exterior spaces in the building.

Framing: Clear Span Building, Single-Slope with Tapered Columns

Roof: Double-Lok in Charcoal Gray

Walls: PBR in Ash Gray

Size: 14,840 sq. ft, 2 buildings

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Manufacturing Category Winner

The winning project is Neptune Bulk Terminals by Powerhouse Management Group, Inc. in North Vancouver, BC.

This building at Neptune Bulk Terminals in North Vancouver, BC houses a Tandem Rotary Dumper system designed for dumping Coal train cars which sits upon a 85′ deep dumper vault housing conveyors, crushers, & other mechanical instrumentation. The building was also designed to house a 65 Ton bridge crane with alternate 15-ton air hoist which spans the entirety of the building.

Framing: Clear Span Building, Double-Slope with Tapered Columns

Building size: 12,000 sq. ft.

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Office Category Winner

The winning project, a warehouse and office facility, is Collective Entertainment Events Centre by Thomas Design Builders in Oak Bluff, MB.

This building for Collective Entertainment Events Centre is a 15,000 sq. ft. PEMB warehouse and office using Robertson Long Bay joists. The project began construction in August 2020 and ended July 2021.

Framing: Multi-Span Building, Single Slope with Tapered Columns

Roof: Double-Lok in Galvalume Plus

Walls: AVP in Polar White

Size: 15,000 sq. ft., 1 building

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Recreation Category Winner

The winning project is the Travis House by Kodiak Steel Buildings in Norland, ON.

This building is being used as a home in Norland, ON. The project includes an interior mezzanine and has 3 bedrooms and 2 bathrooms. Construction began in January 2020 and ended in May 2021.

Framing: Clear Span Building, Double-Slope with Straight Columns

Roof: Ultra-Dek in Koko Brown

Walls: AVP in Saddle Tan

Size: 2,800 sq. ft., 1 building

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Retail & Restaurant Category Winner

The winning project is the Ridgeview Garden Centre by Design Construct Solutions in Beamsville, Ontario. This project also won the 2021 Robertson Building of The Year and Best of the Commercial Category!

Ridgeview Garden Centre has been a staple of Beamsville, ON for over 25 years, along with a deep family legacy of care and support. The Robertson builder was selected to construct their new space to continue the strong bond with the people of Beamsville. The building uses organic materials like stone and wood to bring the steel buildings to life. Glass roll-up doors and large covered canopies provide a seamless transition between interior and exterior spaces in the building.

Framing: Clear Span Building, Single-Slope with Tapered Columns

Roof: Double-Lok in Charcoal Gray

Walls: PBR in Ash Gray

Size: 14,840 sq. ft, 2 buildings

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Storage Category Winner

The winning project is Commercial Storage by Kodiak Steel Buildings in Dunedin, FL.

This building is being used for commercial storage in Dunedin, FL and includes R20 roof and wall insulation. Construction began in April 2021 and ended in July 2021.

Framing: Clear Span Building, Single-Slope with Tapered Columns

Roof: PBR in Galvalume

Walls: PBR in Charcoal Gray

Size: 9,000 sq.ft., 1 building

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Warehouse and Distribution Category Winner

The winning project, a warehouse and office facility, is Collective Entertainment Events Centre by Thomas Design Builders in Oak Bluff, MB. This project also won our Best of Office Category!

The building is a 15,000 sq. ft. PEMB warehouse and office using Robertson Long Bay joists. The project began construction in August 2020 and ended July 2021.

Framing: Multi-Span Building, Single Slope with Tapered Columns

Roof: Double-Lok in Galvalume Plus

Walls: AVP in Polar White

Size: 15,000 sq. ft., 1 building

 

Mining. It’s in Our Veins: Robertson and the Canadian Mining Industry.

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Canada is one of the world’s most important suppliers of metals and minerals. In fact, according to the Mining Association of Canada, we’re among the top five countries worldwide in the production of 17 of these crucial materials, from potash, uranium, nickel, and cobalt to the rare earth elements like lithium and graphite that make a greener, more sustainable world possible. Minerals and metals coming from Canadian mines are valued around the world for production of products as diverse as buildings, electronics, toothpaste, vehicles, and solar cells.  

State of Mine

As crucial as Canada’s mining industry is to the world, it’s just as important to Canada. Mining contributed $109 billion – 5% of the nation’s GDP – in 2019. That’s up from $87 billion just three years earlier. Likewise, this critical industry provides employment for some 719,000 Canadians – one in every 26 jobs. Mining provides exceptional income, too, with average annual per-job compensation above $115,000. While this critical industry has the potential to be hazardous, mining companies in Canada have maintained one of the safest jurisdictions in the world.  

Mining is serious business in Canada. It’s important to our country, our citizens, and the world at large. There is a lot at stake, too – not just returns, income and GDP, but jobs, reputations, safety, the environment, and lives. For many years, Robertson Building Systems has been a proud partner in the Canadian mining industry. We understand better than anyone that in such a critical industry, with so much at stake, everything must not only be done on time, it also must be done right. It must be done to spec and within code, because it’s more than a matter of profit and loss – it can be a matter of life and death.    

Expert Seekers: Seek no Further 

Robertson’s approach to its relationship with every industry is to become experts in its specific needs and requirements. Mining has heavy-duty specifications and requirements –all of which must be delivered on. As Robertson District Manager John Gelms explained, “The mining industry hires highly experienced consultants that review every aspect to the operation of every custom building and prepare a design and tender package of the building”. 

Two workers on a mining site

Into the Wild 

Typically, a mining company doesn’t just need a building. They’re pushing back frontiers into remote parts of the country, where little infrastructure and support exists – but an endowment of subterranean metals or minerals beckons. “They have to build almost an entire town,” Robertson regional sales manager James Austin said, “setting up everything from water treatment centers, warehousing, hoist and processing buildings along with office buildings. Large machinery has to be warehoused.”  

That new town needs to be built from the ground up. It needs to be built quickly and must be tough enough to stand up to climatic extremes, from negative 40°C in the winter to 30°C in the summer. Gelms pointed out that mining also requires taller buildings than other industries, “Process buildings or Headframe buildings are normally 80 to 100 feet tall.” 

Demanding Specs 

To put it in simple terms, mining companies need to erect a small, industrial town in remote parts of a challenging wilderness. They need it done efficiently, done right, and done in a way that can stand up to the rigorous demands of mining, its heavy-duty machinery and corrosive environments.  

Metal construction has long been seen as an ideal answer to these challenges. “Metal buildings are very appealing because of the open concept,” Austin said. “They go up quickly.” With the inclusion of innovative products such as insulated metal panels (IMPs), this efficiency is further expedited. With a foamed-in-place core surrounded by heavy gauge steel, IMPs provide superior thermal properties and insulation, while providing air, water and vapor barrier in an all-in-one product which is installed in a single, simple step. “The insulated metal panel is a one-stop shop, which is very convenient to put up,” said Austin.  

Coordination 

However, we’re fully aware metal construction isn’t the only player in the game. “The metal building is only one portion of the project,” Austin pointed out. “There’s all the other trades. The metal building is usually one of the first things that gets put up, so if there’s a delay in its schedule, you’re going to have a big problem. Mining schedules are extremely important,” said Austin. “Your specifications and timelines need to be met.”  

High Stakes 

With critical specifications and timelines, immense project size and scope – and a lot riding on all of it – mining companies can’t afford to take chances with fly-by-night or newcomer operations. They need a partner as old as the Canadian mining industry. A partner like Robertson. 

Workers at a mining site

Bet on the Best 

Robertson Building Systems has a history with roots as old and deep as the timbers supporting Canada’s historic gold mines. We’ve been in the construction industry since 1863. “With its background and expertise, Robertson is able to look at these very customized specifications and drawings, interpret what is required and use its design software and expertise internally to provide a building that accommodates what’s required,” Gelms said. “Robertson has the expertise, the steel, they have the schedules, they have the right engineering team to be able to meet all the specs,” Austin added. “They get the price, they get the availability of the product, and they get the correct engineering and design of the product – which meets the specifications.” 

A Load Off Your Mine 

Robertson delivers on every aspect of metal construction for mining. “We’ve got the structural fabricating plants,” Gelms said. “Our factories are certified as per CSA-A660, Canadian Welding Bureau (CWB) and IAS AC472. The IAS AC472 audit is a complete audit reviewing processes, quality and procedures for metal building manufacturers”. Robertson steel can also be made to withstand the harshest environments, with hot dip G-90 galvanizing on 8, 10 and 12-inch purlins and girts. Robertson’s structural steel can also be Hot Dip Galvanized or epoxy coated to withstand corrosive environments.  

We’re ready meet every challenge Canada’s climate and the mining industry has – and to do it on time, in spec and with durability that’s sure to outlast us all. When you’re ready, get in touch with a Robertson representative. 

Energy Efficiency Between Light & Dark Panels

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Making Earth-Friendly Choices A Priority In Construction

A recent press release from EY Canada, regarding the growing emphasis of Canadians on sustainability, announced that “…the majority of Canadians are pivoting to a more sustainable way of living, as over half are spending more time at home and focusing on saving their hard-earned dollars.” This applies to the desire for energy-efficient, eco-friendlier options when it comes to construction decisions, as well. And while that’s good news for the environment and the future for all of us, it doesn’t come without conflict. According to the release, “Most consumers (61%) plan to pay more attention to the environmental impact of what they consume, but 64% intend to focus on more value for money – creating a tension over who should pay for sustainability.”

As all of us in the construction industry look to find ways to offer customers greater energy efficient options without a lot of added cost, it’s good to know that technology is advancing along with demand, making it more convenient and simpler than ever before to make green construction a priority, not just a luxury. 

Before any construction begins, a lot can be done simply by selecting the best building materials – especially the roof. The types of materials used make a significant difference in how well the building works with the environment to control temperatures and take the pressure off heating and cooling units. Additionally, colour choice can play an equally significant role in regulating the temperature. While darker exterior colours naturally absorb more energy from the sun, lighter colours work harder at reflecting both the light and its heat. Metal in general is naturally highly efficient at transmitting temperature – and making a smart colour choice that is suited for the climate in your area only enhances that effect. 

light dark panels2 full blogpost

Energy Code

As a general rule, roofs with dark colours have been shown to absorb up to 90% of energy from solar rays. This translates into excess energy being transferred to your building’s interior, consequently causing air conditioning systems to work overtime. But a light-coloured roof can reflect, on average, 60% of sunlight and sometimes more – keeping your building cooler more efficiently. Additionally, the switch can result in average energy savings that can range from 7-15%. Cost and energy savings vary of course, depending on factors such as the size of the project, local climate, and how roof access is designed. 

A lot of the energy-saving power of cool paint colours have to do with their makeup. Cool paint colours are made with cool paint pigments that have been chemically and physically altered to reflect infrared wavelengths while absorbing the same visible light. The pigments are designed specifically to minimize the build-up of excess heat. This process has also been shown to help mitigate Urban heat islands (UHIs) – a rising concern across Canada, due to the effects of climate change in addition to the growing number of Canadians now living in urban settings. 

And in addition to all the benefits of cool colours on your metal roof, don’t forget that no matter the shade of paint you choose – your metal roof is always green. Exceptional energy efficiency is just one of the environmentally friendly benefits of metal building construction: 

 

  • Not only are metal roofs more durable and long-lasting, they are made from recycled content and can also be recycled once they do reach the end of their lifespan – creating a significant reduction in the amount of construction material that ends up in landfills.

 

  • Metal roofs are easily compatible with solar panels, creating even more energy savings. With conventional roof systems, the expected lifespan of the roofing materials is often much shorter than that of the solar panels. Consequently, the panels must be removed while the roof is replaced and reinstalled once complete, resulting in added installation costs. But with the long lifespan of metal roofing, solar panels are unlikely to outlast them – therefore eliminating the need to remove and reinstall. And speaking of installation, it’s a much simpler process with metal panels. There are a variety of mounting options available that make it possible for the solar panels to be installed directly on the metal panels with no need to drill or create holes in the roof.

 

  •  Metal roofing is also a compatible fit for high-efficiency windows and skylights, offering easier installation and increased energy savings.

 

  • The longevity and durability of a metal roof is nearly impossible to beat. With an average lifespan expectancy of 50 years or more and the ability to withstand extreme weather conditions, metal roofs require fewer repairs and replacements.

 

light dark panels1 full blogpostAs the demand for construction that’s good for the earth and friendly for the budget continues to grow with Canadian consumers, you can trust  Robertson Building Systems as your partner for quality materials that deliver on quality and stand apart in smart, energy efficient design. 

The Builder is the Building Finding the Right Builder

find the right builder blogpostLet’s talk about building. But let’s not talk about where, when or what you want to build. Makes sense, right? Actually, it makes more sense than you think. Stay with me.

The most important factor in making sure the where, when, what and how go smoothly is making sure you pick the right who. Because picking the right builder isn’t just another decision in the process – it’s the decision that will make or break the process altogether.

The right builder is the builder who is working long before any building begins. They are taking care of the less obvious, yet critical things like dirt work, plumbing, slab work, concrete, foundations, and all of the things that may never be seen but will definitely be noticed if not done well.

Finding the right builder

So now … how? How do you know when you’ve found the right one or how do you even begin the process of looking? Before you ever meet and shake hands with any prospective builder, there are several factors you can investigate to help you narrow down the choices.

  • Look for a company with an established history. A company who wows you with their low prices or by being the new name in town may not be all they seem. Companies stay in business for many years and through multiple generations because they have earned a solid reputation and repeat business by treating people well and doing quality work.
  • Talk to people. Talk to former and current clients of the builder. Talk to their suppliers and their subcontractors. These are the people who know the way the company does business and if they are fair and responsible. If they have not built a quality reputation with the majority of them, you have cause for concern.
  • Determine if their capabilities and experience match your needs. Do they specialize in a specific type of construction? Or are they general contractors who do a little bit of everything? Depending on what you are building, the company’s project history and areas of expertise make a difference in the outcome.

Once you’ve narrowed down the best candidates, asking the right questions can help you further refine the decision making process. Every building is different, but in general, a lot of important details can be covered by simply discussing what you need the building to do for you: will you be using large equipment in the building? Do you need extra storage space? Refrigeration? Special consideration for stored products? Any details you can share with the builder will help streamline the process and avoid costly oversights.

Lastly, if you don’t currently have an option for financing, ask your prospective builder about it. Many builders can provide resources and guidance, which is a great added value for you.

Once you’ve gathered all of the facts and data and information, ask yourself a few questions: is this a person you like? Is this someone you could see yourself doing business with 10 years from now? Did you feel like their answers to your questions were honest and direct, even if not always exactly what you wanted to hear? Never underestimate the importance of just good old-fashioned human connection in matters of business. The most successful building and construction companies in the world will tell you – the most important thing you and your builder can build together is a trusted, long-term relationship.


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